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Asphalt Sensor paver

Aimax Machinery is a well-known hydrostatic sensor paver manufacturer in Ahmedabad, India. Our product is wheel-mounted to ensure improved performance at an affordable rate compared to mechanical pavers. The equipment is user-friendly and is low maintenance.

Sensor paver finisher is compact, robust, and economical. It features two rear wheels, hydrostatic transmission, dual operator seats, hydraulic drive for conveyor, sliding-type control panel, MOBA sensor devices (Made in Germany), and hydraulically flexible screed with heating facility and vibration.

The hydrostatic sensor paver finisher has a basic screed that is 2.5 meters wide. It is hydraulically flexible up to 4.5 meters.

PRIME MOVERS
Aimax sensor paver is powered by kirloskar engine model 6R 1080 TA1, generating 125 HP at 2200 RPM. Engine has sufficient space on all the sides for air draft and cooling of engine. Engine is easily accessible for daily maintenance like checking engine oil, coolant water level, engine suction filter etc. engine starter, alternator can be easily removed for periodic maintenance. Gauges like engine temperature, oil pressure and ampere meter are on sliding panel and are easily visible from operator’s seat

POWER DISTRIBUTION GEAR BOX
It is coupled with the engine for coupling 3 pump sets. The gears are in oil bath, all the gears are of proper alloy steel material and hardened for greater life. Bearings used in gearbox are of reputed make for greater life. Gearbox is provided with oil level indicator, air breather, oil drain plug for better operation and maintenance.

SPEED REDUCTION GEAR BOX
Aimax sensor paver is provided with speed reduction gearbox to achieve low speed for paving and high speed for traveling. All the gears are in oil bath and are of proper alloy steel material hardened to get greater life. Gearbox is provided with oil level indicator and oil drain plug for better operation and maintenance.

HYDRAULICS
All hydraulic pumps, motors and hose pipe sare of reputed make. Most care has been take-in selection of joints so as to minimize chances of hydraulic oil leak age. All ‘O’ rings, grooves are of proper match so that it gives greater life of ‘o’ ring. Maximum use of ms pipe is done as ms pipes occupy less space; they can be easily clamped and reduces chances of leak age.

THICKNESS AND LEVEL CONTROL
Auto and manual mode compatible. In auto mode, electronic sensors control the grade and slope of laid surface. It can be accurately controlled as per job requirements. Electronic sensor of MOBA, Germany (imported) is used. MOBA, GERMANY is a major supplier of sensors for paver all over the world. In manual mode, thickness can be controlled by switches provided on screed and control panel.

BRAKES
The disc brakes can be operated by pushing pedals provided near both the operator’s seat. The safe ty brakes are acting on the speed shaft, which are coupled to the drive wheels.

FRONT BOGIE
Tandem bogie of solid rubber Tyre, size 550 mm x 175 mm four nos, are mounted on equalizer beam to ensure maximum flotation and equal weight distribution. Hydraulics steering is fitted for effortless operation.

REAR BOGIE
Tandem bogie of pneumatic tyres size 10.00 x 20 four nos. are mounted on equalizer beam to ensure maximum floatation and equal weight distribution. Even when driving on a base with large irregularities such as gully cover, speed breaker, all wheels are in continuous contact with the ground.

HOPPER
Movement of the two hoppers is obtained by means of hydraulic cylinder operated independently by simple switches on control panel. Hopper capacity : 4.25cm.

FEEDING SYSTEM
Two pallet conveyors with hardened steel chain provide the material to two sets of augers which spreads material on both sides. Hydraulic drive for conveyor and auger. Each of the pallet conveyors can be controlled independently from the operator’s seat.

THRUSTER ROLLERS
Two thrust rollers are fixed on heavy oscillating beam provided on front part of the machine.

WORM ASSEMBLY
Worm spreads material in front of screed in total width of pavement. Hydraulic drive for conveyor and auger. Properly sealed bearings are used for greater life as they are always covered with the laying material while paving. Special arrangement for greasing is provided as greasing is required daily for greater life of bearing. Worm is of Ni-hard steel material, properly heat treated for greater service life. Proper covers for chain are provided for greater service life of chain.

SCREED
Basic screed width of 2.5 meter, hydraulically extendable up to 4.5 meter and further extendable up to 5.5 / 6.0 meter by bolt on extension. Main screed is pivoted at the center point of the machine to assure a constant flatness or work on uneven grounds. Lateral mobile plates are hydraulically operated, sliding on chromium plated telescopic cylindrical guides for wear resistance to achieve paving width up to extend able limit. Screed plate has pro vision for heating by 8 LPG burners two on each mobile plate and four nos. on main screed plate. Vibration is provided for complete width of screed with infinitely variable frequency from zero to 3000 RPM (50 HZ). Tamping is provided for complete width of screed with infinitely variable frequency from zero to 2000 RPM (33.3 HZ). The adjustment of the laying mat thickness can be controlled by electronic sensor so as to allow easy modification of grade and slope according to the job requirements.

MAINTENANCE
Shutters are provided on three side of machine which can be easily opened for inspection and maintenance of the machine. Special care has been taken to keep maintenance parts on left side of machine so that maintenance on road can be safe. Filters are kept on outer side of machine for maintenance.

KEY FETURES

  • Hydrostatic Transmission
  • Engine Power 125HP @2200RPM
  • Laying Capacity 300TPH
  • Hopper Capacity 4.25Cm
  • Paving Width 2.5 to 5.5Mtrs
  • Weight 14,600 Kg.
  • Four Wheel on Rear Axle
  • Double Operator Seat
  • Moba (Germany) Make Electronic Sensor
  • BENEFITS
  • Smooth Operation
  • High Performance
  • High Efficiency through Lubricating Process
  • Easy and Low Cost Maintenance
  • Simple and Time Saving Installation

PERFORMANCE
Laying Suitability Kirloskar make water-cooled electric start Diesel engine,
Model 6R 1080 TA1, 125 HP (91.9KW) @ 2300 RPM or equivalent.
Laying Capacity 300 TPH
Laying Thickness 300mm (max) to 10mm(min), 12"(max) to 3/8"(min)
Transmission Hydrostatic
Working Speed 0 to 30 M/min (max)
Travelling Speed 0 to 16 Km/hr (max)
Weight 14600 Kg Approx.
Slope & Grade Control MOBA Germany Make Electronic Sensor (Auto and Manual Mode Available)
Maintenance Door On Three Side of Machine
Traction & Conveyor Pump Motor Sauer Danfoss, Germany or Equivalent
SCREED
Screed Width 2.5 M (8' 2 ½") Basic width hydraulically, Extendable up to 4.5 M (14' 9 1/8"),
Bolt on extension up to 5.5M (18' ½") Option: attachment upto 6M (19’8 ¼”)
Crown (manual) -1"/+4"
Screed Heating Yes, with 8 LPG Burner Facility
Screed Vibrating Yes, Infinitely Variable (0 to 50.00 HZ)
Screed Tamping Yes, Infinitely Variable (0 to 33.33 HZ)
UNDER CARRIAGE
Rear Wheel One No. Pneumatic Tyre. Size: 10.00 x 20
Front Wheel Two No. Solid Rubber Tyre. 550 Dia. x 175 mm Wide
REFILL CAPACITIES
FUEL 180 L (47.5 GAL)
Hydraulic Oil 310 L (81.8 GAL )
Cooling System 6.5 L (1.7 GAL )
Engine Oil 14 L (3.06 GAL )
OPERATION SYSTEM
Control Panel Type Sliding
Operator Seat Double Operator Seat
Travelling Function Left & Right Side
Operation Function Left & Right Side
Steering Hydraulic
Brake Caliper Disc Brake On Both Sides
CONVEYOR & AUGER SYSTEM
Conveyor & Augur 2 Sets, One on each side
Conveyor Drive Hydraulic
Travelling Function On/Off Switch
Augur Screw Size Dia 300mm (12")
Augur Material Ni-Hard / High Chromium Steel Material
HOPPER & FEEDING SYSTEM
Hopper Operation Hydraulic
Hopper Capacity 4.25 M3 (151 FT3)
Hopper Width Working : 3.22 M (10'23/4") Close : 2.44 M (8')
Feed Tunnel Width 1.28 M (4' 1 5/8")